Sunday, April 22, 2007

Building the cab


The cab structure is a combination of metal etch with resin roof.


wooden cab door (left) and steel door


cab window etch

Some locos had a frame around the cab window, but mine is plain glass.

The doors are soldered onto the etch for strength before removing it from the fret.

cab etch with doors

Bending the sides accurately is tricky, particularly avoiding the delicate windscreen wipers. Without a folding tool I’m using 2 pieces of brass bar to support the etch next to the folds. Eventually it goes wrong. One of the doors comes loose and the frame bends.


I’ve removed the door on the right.

With the etch flat on a piece of glass I push a brass bar across the bent side with increasing pressure. When flat I replace the door with epoxy glue.


Doesn't look too bad now. The roof isn't glued at this stage.



I’ve made some windows from 0.25mm clear styrene. I’d like to model one of the cab windows half-down but I’ll need some thinner material for that. In any case I won’t fit the windows until the cab’s painted.


** May 2007 **

Yes my friends, I folded the cab inside-out.

After unfolding it, reversing the doors and folding it back there were three casualties.


(1) The thin section at the top of the window developed a kink that I haven't been able to remove. I'll have to fill it and file it flat.

(2) One of the windscreen wipers came off, and since they were both too bent by now I decided to replace them with some thin wire.


They're under 3mm long, made from 0.1mm electrical wire. I've glued the arm on top of the wiper so that when fixed the arm will be clear of the glass. I'm working at the boundaries of my dexterity and patience here - really wish my hands were a bit steadier.



(3) One of the upright tabs came off, but I managed to solder it back.

For a few days I was too annoyed with myself to work on this. Feeling better now though, and ready to move on...

Wednesday, April 18, 2007

The bonnet sides


left bonnet doors

I’m tempted by the look of the riveted bonnet doors (left), but for my choice of prototype I need the pressed steel doors with cut-out for the air compressor unit (below right).


right bonnet doors

Four options here. I need the pressed steel doors with cut-out for the vacuum exhauster (below right).

There are lots of handles on the bonnet sides.

bonnet handles etch


There’s a template for drilling the holes to locate the handles accurately.


I had to file the lower left-hand edge to allow it to lie with the four square holes matching the grille marks on the body. Securing it with crocodile clips I can drill 0.3mm holes through the body.

My new “archimedean” drill broke the first bit straight away. Obviously a skill I need to learn. Had more success with the bit held in a pin vice, twisting quickly and pressing gently, but one lapse of concentration and another bit snapped. Glad the good people at “Eileen’s Emporium” had advised me to buy their less-expensive bits.

holes drilled



There are 2 options for the bonnet side grille. I need the one with the thin wires inside.


And a cover at the base.



There's a cover on top of the left-hand fuel tank. I'll need the flat one.



The fuel tank cover and bonnet sides are fixed with epoxy. The side grille will need to be removed for painting. I've added one handle for effect - I’ll fit the others later to avoid damage.

Thursday, April 12, 2007

Adding extra weight


I've recently been looking at some of my old N-gauge locos. Armed with the confidence and knowledge I've gained through working on this kit I took apart my
temperamental Farish railcar . Happily I did manage to get it back on its wheels, and it was also interesting to look at a different method of chassis design at first hand.

Anyway, it convinced me that I need to get as much extra weight onto this loco as possible.



I recently bought this lead shot. I thought it might fill various gaps more effectively than a single thickness of lead sheet, and also I didn't fancy cutting it to size.

First I’d like to have some extra weight below the footplate, giving it a lower centre of gravity and hopefully more stability.


There are sections at each end of the chassis that could easily be used.


A simple styrene sheet base with dividing strip to maintain the "split frame"


I glue the shot one layer at a time.


I'd been advised to use PVA glue, but it didn't hold strongly enough so I'm using epoxy.



The boxes on the footplate are straightforward.



The motor itself is fairly heavy, but if I need it I'll also have room for extra weight around the terminals under the bonnet, and hopefully also in the cab to balance it out.